Product Development
Tool and mold design

Simgrosys has a long heritage and tradition of respected name in the field of tool and die design for more than decades. Simgrosys tool designers are well trained in reputed institutions and highly experienced. They can make the tools in shorter period of time with higher quality. They can also provide to better jigs and fixture design.

We offer prototyping services for the products include plastics, architectural, epoxy, mold, plastic, pressure cast, resin, rubber mold & short run castings, assembly & machining fixtures, automobile, clay, courtroom & litigation, engineering, marine, molecular & atomic, scale, solid, topographical, wind tunnel models, elastomer, medical, nylon, product design prototypes, thermoformed & vacuum formed trays, stereo lithography, boots, bumpers, covers, gaskets, keypads, nuts & toys.

Materials include ABS, plastics, wood, aluminum, resins, urethanes, silicones, styrene, PETG, acrylic, MDF, foam & polyurethane.

Capabilities include rapid prototyping, stereo lithography, 650 dpi 3-D printing for 0.0035 in. layers, CNC machining, 5-axis & 3-axis machining, Cold casting, pressure casting & RIM injection casting .


Tool and mold design

Simgrosys has a long heritage and tradition of respected name in the field of tool and die design for more than decades. Simgrosys tool designers are well trained in reputed institutions and highly experienced. They can make the tools in shorter period of time with higher quality. They can also provide to better jigs and fixture design.

We offer prototyping services for the products include plastics, architectural, epoxy, mold, plastic, pressure cast, resin, rubber mold & short run castings, assembly & machining fixtures, automobile, clay, courtroom & litigation, engineering, marine, molecular & atomic, scale, solid, topographical, wind tunnel models, elastomer, medical, nylon, product design prototypes, thermoformed & vacuum formed trays, stereo lithography, boots, bumpers, covers, gaskets, keypads, nuts & toys.

Materials include ABS, plastics, wood, aluminum, resins, urethanes, silicones, styrene, PETG, acrylic, MDF, foam & polyurethane.

Capabilities include rapid prototyping, stereo lithography, 650 dpi 3-D printing for 0.0035 in. layers, CNC machining, 5-axis & 3-axis machining, Cold casting, pressure casting & RIM injection casting .


Prototyping and Testing

Stereolithography (SLA) is an additive manufacturing process which employs a vat of liquid ultraviolet curable photopolymer "resin" and an ultraviolet laser to build parts' layers one at a time. For each layer, the laser beam traces a cross-section of the part pattern on the surface of the liquid resin. Exposure to the ultraviolet laser light cures and solidifies the pattern traced on the resin and joins it to the layer below.

FDM is the second most widely used rapid prototyping technology, after stereolithography. A plastic filament, approximately 1/16 inch in diameter, is unwound from a coil and supplies material to an extrusion nozzle. Some configurations of the machinery have used plastic pellets fed from a hopper rather than a filament. The nozzle is heated to melt the plastic and has a mechanism which allows the flow of the melted plastic

Selective laser sintering (SLS) is an additive manufacturing technique that uses a high power laser (for example, a carbon dioxide laser) to fuse small particles of plastic, metal (direct metal laser sintering), ceramic, or glass powders into a mass that has a desired 3-dimensional shape. The laser selectively fuses powdered material by scanning cross-sections generated from a 3-D digital description of the part (for example from a CAD

The reverse-engineering process involves measuring an object and then reconstructing it as a 3D model. The physical object can be measured using 3D scanning technologies like CMMs, laser scanners, structured light digitizers, or Industrial CT Scanning (computed tomography). The measured data alone, usually represented as a point cloud, lacks topological information and is therefore often processed and modeled into a more usable

Vacuum Casting is widely used for producing accurate silicone tools for casting parts with fine details and very thin walls. Vacuum castings are precise replicas of the patterns, dimensionally accurate without blemishes, with all profiles and textures faithfully reproduced. The process starts by placing a two piece silicone mold in a vacuum chamber.

We perform testing in accordance with the standard ISO/IEC 17025:2005.

Valves and pumps

We perform flow coefficient testing, flow resistance, torque measurement, dynamic response Test, and hydro test on valves. In addition, we test the performance of all kinds of pump in terms of H-Q, cavitation and noise as per national / international / customer specifications.

Noise
  • Type approval of Diesel Generator Sets.
  • Noise evaluation of Control Valves, generator sets, pumps etc.
  • Vibration tests for Electronic PCBs and Industrial equipments.
  • Tensile, Compression, Shear, Bend and Hardness tests on Ferrous & non ferrous metal, Rubber, Plastics, etc.
  • Measurement of Surface Roughness Parameters Ra, Rmax, Rt, Rp(upto30 parameters), Measurement of Metallic Coating Thickness/Plating Thickness/Painting Thickness, Measurement of Micro Hardness/Case Hardness/Plating Hardness, etc.
  • Load vs. deflection characteristics and Endurance test on Compression & Extension Springs.
Manufacturing Engineering

Image Simgrosys manufacturing facility help its customers with advanced, efficient and cost-production methodologies.Integrated facility involved in precision machining of casting, forging, including billets and sub-assemblies with a capacity of over 25,000 hours per year and state-of-the-art machinery. This facility implements high quality processes and standard procedures as required by the clients.

Simgrosys has the capability to machine a wide range of complex shaped parts, using a wide variety of metals including carbon and alloy steels, titanium and aluminum. We have an established supplier base for heat treatment, coatings and non-destructive testing (NDT), and specialize in oil and gas products.

  • 3/4/5 axis machining centers
  • 2/3 axis CNC turning and milling
  • 3 axis vertical turret lathes
  • Assembly and bench work capabilities
  • 2/3 axis CNC turning and milling
  • Laser machining
  • Coordinate measuring machine (CMM)

Rapid prototyping methods are used when warranted to aid the design process. Computer-aided manufacturing is employed through the direct transfer of the design models to improve the manufacturing process and reduce the drawing requirements.

We have strong domain expertise with our trained engineers and having good hands on experience in the manufacturing methods which enables to deliver solutions for clients in different areas of manufacturing. The solutions are offered in following areas:

  • NC - Tool Path Generation and simulation in various axis modes.
  • Manufacturing process planning and development
  • Parts Inspection & Validation.
  • CNC programming validation and verification
  • CMM programming